Adhesive of epoxy compound, epoxy-reactive monomer and tri- and tetra-functional acrylate accelerators

ABSTRACT

Adhesive compositions comprising epoxy resins, including epoxy novalac resin, and at least one reactive multi-functional acrylate. In preferred embodiments, the compositions also include amine-curing agent having at least one a cyclic group. The adhesive compositions according to the present invention are capable of enhancing the bonding strength of the adhesive, particularly at relatively high temperatures, such as at about 80° C.

CROSS-REFERENCE TO RELATED APPLICATION

The present application is related to and claims the priority benefit ofU.S. provisional application 60/506, 441, filed Sep. 26, 2003, theentirety of which is incorporated herein by reference.

FIELD OF THE INVENTION

The present invention relates to curable adhesive compositions. Morespecifically, the invention relates to curable adhesive compositionsthat are particularly well adapted for anchoring materials in or toconcrete or masonry. Thus, certain aspects of the invention relate toepoxy-based systems and methods for anchoring materials in or toconcrete or masonry, while others relate to curable epoxy adhesivecompositions, while still others relate to the bonded structuresproduced using such compositions and/or methods.

BACKGROUND OF THE INVENTION

Many applications require that one article, structure or item be bondedor adhered to another article, structure or item. For example, anchorbolts are employed in various fields of engineering and construction asstrengthening or reinforcing members in rock formations, or concrete ormasonry structural bodies. The bolts, which are typically metallic, areinserted into holes, gaps or openings in the rock formations, orconcrete or masonry structural bodies, and are fixed or anchored thereinby means of an anchor composition. Objects that have been attached toconcrete or masonry using anchor bolts include, but are not limited to,electrical conduits, panels, piping and wall sections. Adhesive anchorsare preferred over mechanical anchors for anchoring in soft concrete ormasonry because, among other reasons, adhesive anchors place less stresson the concrete or masonry. As used herein, the term “masonry” shallinclude, but is not limited to, stone, brick, ceramic tile, cement tile,hollow concrete block and solid concrete block. Typically, the anchorcomposition cures or hardens (polymerizes) to form a strong bond betweenthe rock formation, or the concrete or masonry structural body, and thebolt.

It has been known to use curable synthetic resins as the primaryadhesive for the safe fastening of anchoring rods, bolts and similardevices in solid rock, masonry, concrete and the like. Typically, butnot exclusively, certain of the starting components of the adhesivecomposition are kept separate from one another and then combined at ornear the point of fastening. In such so called two part systems, thecomponents which are kept separate until the time of use are combined atthe site and then introduced to the anchor bolt, the bore or holeprepared to receive the bolt, or both. Thus, the formation of the curedadhesive body that binds the fastener to the base structure is initiatedat about the time the fastener is placed in its final position.

A useful anchor composition should provide a strong bond between theconcrete or masonry and the material to be anchored to the concrete ormasonry, be easy to dispense at the location of use, and is preferablynot noxious or offensive to the user. It is also preferred in certainembodiments that the adhesive is capable of achieving a substantialportion of its ultimate strength in a relatively short period of time.This last feature can be critically important to the commercial successof the adhesive since it can allow a construction project to proceed atan efficient and profitable pace. Moreover, applicants have noted thatin many applications it is desirable for the adhesive to be capable ofachieving good bonding properties even if it is used or applied duringinclement weather, during cold weather, or under other conditions, whichproduce substantial moisture and/or low temperatures at the bond site.

Many of the curable adhesive compositions currently used in theindustry, and in particular the field of anchoring in or to concrete,rock, and like materials, are based on compounds that are polymerized orcured by condensation and/or ring-chain conversion polymerization ofmonomers, oligomers, prepolymers and like compounds that have at leastone functional group, typically at least one functional group along thepolymer backbone, such as hydroxyl groups, and at least one terminalfunctional group, such as oxide groups. For example, epoxy-basedadhesive compositions are typically cured by one or more of thesemechanisms. The epoxy resin and a curing or hardening agent aretypically mixed immediately prior to use, and cure within a certainamount of time.

SUMMARY OF THE INVENTION

Applicants have come to appreciate a need in the art for adhesivecompositions with excellent physical and processing characteristics. Inview of applicants' appreciation of this need and the recognition byapplicants of certain deficiencies in the prior art, applicants havediscovered that the performance of many types of adhesive compositions,but preferably adhesives cured by condensation and/or ring-chainconversion polymerization, such as, for example epoxy resins, can bedramatically improved by incorporating into the adhesive formulation anaccelerator comprising at least one reactive multi-functional acrylate,and in certain embodiments multi-functional alkylacrylate, and morepreferably C1-C4 alkylacrylate. Applicants have found that theincorporation of reactive multi-functional acrylate into adhesivecompositions according to the present invention is capable of enhancingthe bonding strength of the adhesive, particularly at relatively hightemperatures, such as at about 80° C. In certain embodiments, thepresent invention provides an adhesive that is relatively odorless, isreadily injectable at relatively low temperatures, such as at about 5°C., and has a relatively fast cure time.

In certain embodiments, the epoxy of the present composition preferablycomprises an epoxy containing at least one cyclic group, such as anovalac epoxy. Furthermore, and particularly in embodiments in which theepoxy comprises a cyclic group, it is preferred that the compositionfurther comprises at least one amine curing agent. In certain highlypreferred embodiments, the compositions comprise an novalac epoxy and atleast one amine curing agent, with the amine preferably also containinga cyclic group, even more preferably an amine containing a C4-C8 cyclicgroup.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

While it is contemplated that the reactive multi-functional acrylateaccelerator of the present invention may be used to best advantage inadhesives based on condensation and/or ring-chain conversionpolymerization, it is believed that use of the reactive multi-functionalacrylate may also provide substantial benefit to adhesives generally,including those adhesives which undergo free radical vinyl additionpolymerization, acid catalyzed vinyl addition polymerization, basecatalyzed vinyl addition polymerization, and combinations of two or moreof any of these forms of polymerization.

In certain preferred embodiments, however, the present inventionprovides epoxy-based adhesive compositions, systems and methods thatutilize at least one reactive multi-functional acrylate accelerator. Asused herein the term “reactive multifunctional acrylate” refers tocompounds that have at least two acrylate functionalities that arereactive, under the conditions used to cure the adhesive, with at leastone of the compounds involved in the curing reaction or formed by thecuring reaction. As used herein, the term “acrylate functionality”refers to a functional group having the general structure illustratedbelow:

where R may be any group which does not substantially interfere with orprevent reaction of the multifunctional acrylate compound with thepolymerizable resin. In preferred embodiments, R is independently H or asubstituted or unsubstituted alkyl, aryl, oxyalkyl, arylalkyl, oroxyalkylaryl. In highly preferred embodiments each R is H.

The preferred epoxy-based adhesive compositions of the present inventionhave a cure time of about three (3) hours or less and achieve a 24 hourno-torque pull-out strength of at least about 85 KN at about 72° F. Asused herein the term “cure time” refers to the time it takes from theinitiation of curing reaction for the curable adhesive composition toachieve about 80% of its ultimate load capacity or strength undersubstantially dry conditions, with ambient temperature at about 72° F.As used herein, the term “no torque pull-out strength” refers to thepullout strength of the adhesive measured at a time and under conditionsin which there has been no substantial preceding torque applied to thebolt being tested. The preferred compositions of the present inventionalso achieve a 24 hour torqued pullout strength of at least about 50 KNat about 72° F. For the purposes of convenience, the term “roomtemperature” is used herein to refer to a temperature of 72° F. As usedherein, the term “torqued pull-out strength” refers to the pulloutstrength of the adhesive measured at a time, which is subsequent to theapplication of sufficient torque to begin turning of the bolt within thehole. The preferred compositions of the present invention also achieve a1-hour torque resistance of at least about 15 N-m at about 72° F. Thetechniques used for measuring pullout force and torque resistance aredescribed in the Experimental Protocol section hereof.

The present compositions and systems also preferably are substantiallyfree of offensive odors, as would be produced by the presence ofsubstantial amounts of mercaptans in the formulation.

I. The Compositions, Methods and Systems

It is contemplated that the present compositions can be provided asone-part or multi-part compositions, depending upon many factorsparticular to the expected use. In certain preferred embodiments, thepresent invention provides a composition, preferably for use in systemsand methods for anchoring materials in or to concrete or masonry, thatcomprises a first composition and a second composition that are broughttogether at or about the time of use. Preferably in such embodiments thefirst composition comprises a resin component, preferably at least oneepoxy resin, and at least one reactive multi-functional acrylateaccelerator, and the second composition includes a hardening or curingagent, said hardening or curing agent preferably comprising at least oneamine-curing agent. In such embodiments, the first and secondcompositions are brought into intimate contact to form a curableadhesive composition.

Applicants have found that exceptional results can be achieved inaccordance with the present invention by use of the present reactivemultifunctional acrylate with polymerizable resins comprising, andpreferably consisting essentially of, polymerizable epoxy compounds,optionally but preferably in combination with a select reactive diluentfor the polymerizable epoxy compound. In preferred embodiments, thereactive diluent comprises one or more compounds which have at least oneoxide ring reactive with the polymerizable epoxy and which arecompatible with the reactive multifunctional acrylate. In certain highlypreferred aspects of the present invention, the reactive diluentcomprises a diglycidal ether. Depending upon the particular applicationand desired end properties of the adhesive composition, the reactivediluent of the present invention may or may not constitute an epoxycompound in accordance with the present invention. It is sometimescommon practice to refer to such a combination of polymerizable polymerand reactive diluent as a “resin,” and such terminology will sometimesbe used herein to refer to such combinations.

It is contemplated that the relative amounts of the components in thepresent compositions can vary widely depending on the particulars of thecontemplated use, and all such variety is within the scope hereof.Applicants have discovered, however, that in many embodimentsunexpectedly superior performance is possible when multi-functionalacrylate compound(s) are present in the adhesive compositions in amountsof from about 5 wt % to about 25 wt %, more preferably from about 8 wt %to about 20 wt %, and even more preferably from about 10 wt % to about15 wt %. In certain preferred embodiments, multi-functional acrylatecompound(s) are present in the adhesive compositions in amounts of fromabout 14 wt % to about 18 wt %. Applicants have found that at least incertain cases it may be beneficial to consider the amount of themultifunctional acrylate used relative to the active components in theformulation. In certain preferred adhesive compositions, for example,the multi-functional acrylate compound(s) are present in the adhesivecomposition in amounts of from about 5 pbwa to about 25 pbwa, morepreferably about 10 pbwa to about 20 pbwa and even more preferably fromabout 15 pbwa to about 20 pbwa. The term “pbwa” as used herein means“part by weight based on active components.” As used herein, the term“active components” refers to those components of the composition whichparticipate in the curing of the composition, either directly as areactant or indirectly as a catalyst, curing agent, accelerator,inhibitor and the like. Furthermore, unless otherwise specificallyindicated to the contrary, the weight percentages and pbwa of thecomponents in the present adhesive compositions as specified hereinrefer to the composition after it has been formulated for use inbonding. Thus, for two part compositions of the type describedhereinafter, the percentages and pbwa values refer to the adhesivecomposition based on the combination of parts A and B of suchcompositions, unless otherwise specifically noted. In certain preferredembodiments, the multi-functional acrylate compound(s) are present inthe adhesive composition in amounts of from about 15 pbwa to about 25pbwa.

The resin component, and particularly the polymerizable epoxycompound(s) plus any reactive diluent, is preferably present in theadhesive compositions of the present invention in amounts of from about15 wt % to about 50 wt %, more preferably from about 25 wt % to about 45wt %, and even more preferably from about 25 wt % to about 40 wt %,particularly when such resin includes a reactive diluent, preferably adiglycidyl ether. In certain preferred embodiments, the resin component,and particularly the polymerizable epoxy compound(s) plus any reactivediluent, is present in the adhesive compositions of the presentinvention in amounts of from about 25 wt % to about 35 wt %.

It is generally preferred that the present composites have anepoxy:reactive diluent weight ratio of from about 5:1 to about 30:1,more preferably from about 5:1 to about 20:1, and even more preferablyfrom about 10:1 to about 15:1. Furthermore, applicants have found thatunexpectedly superior results are generally achieved when thepolymerizable epoxy compounds and the multi-functional acrylatecompounds are present in an epoxy:acrylate weight ratio of from about1.2:1 to about 5:1, more preferably from about 1.3:1 to about 4.3:1, andeven more preferably from about 2:1 to about 3:1.

The curable composition may be dispensed using various methods known tothose skilled in the art. For example, the composition may be dispensedusing a dual cartridge device similar to a caulk gun, or the compositionmay be dispensed using a glass or film capsule. The composition may alsobe dispensed in bulk from bulk containers using meter-mix equipment,which is known to those skilled in the art. See, for example, U.S. Pat.Nos. 4,651,875, 4,706,806 and 4,729,696, the disclosures of which arehereby incorporated by reference. It is recognized that the amounts ofthe various components of the composition may vary depending on the typeof dispensing system used. In preferred dispensing methods, the curablecomposition is formed by the mixing of a first composition and a secondcomposition. Typically, the mixing occurs immediately before the curablecomposition is to be used. For example, when the composition isdispensed using a dispensing gun, the first composition and the secondcomposition, which are contained in separate cartridges of thedispensing gun, may be mixed as they are ejected from the cartridges andapplied to the surfaces to be bonded, such as to either the concrete ormasonry and/or the anchoring device in the case of anchor compositions.Similarly, when the composition is dispensed using a glass capsule, thecapsule is typically comprised of two chambers that contain the firstcomposition and the second composition respectively. When the glasscapsule is crushed, the two chambers are crushed and the contents areallowed to mix, forming the anchor composition. When the anchorcomposition is dispersed in bulk, a first composition and a secondcomposition may be stored in separate bulk containers and combinedthrough pumping with mixing in the appropriate ratio to make the curablecomposition.

In general, the epoxy-based adhesives of the present invention compriseepoxy and amine-based curing or hardening agent for the epoxy. As usedherein, the term “curing agent” refers to one or more components whichare capable of catalyzing and/or accelerating the polymerization and/orcrosslinking reaction of the resin component, which in preferredembodiments comprises one or more epoxy compounds.

It is contemplated that the relative proportion of epoxy to amine in thecurable composition may vary widely within the scope hereof in order toaccommodate the needs and requirements of any particular application. Ingeneral, however, it is preferred that the reactive compositions of thepresent invention have a epoxy:amine weight ratio of from about 0.3:1 toabout 4:1, more preferably from about 0.5:1 to about 2:1 and even morepreferably from about 1:1 to about 2:1. In certain preferredembodiments, the reactive compositions of the present invention have anepoxy:amine weight ratio of from about 1:1 to about 1.5:1

The Epoxy

As used herein, the term “epoxy compound” refers to a compound orcombination of two or more compounds that contain a reactive epoxy groupor oxirane ring. Such materials, broadly called epoxides, includemonomeric epoxy compounds and epoxides of the polymeric type and can bealiphatic, cycloaliphatic, aromatic or heterocyclic. These materialspreferably have, on the average, at least 1.5 polymerizable epoxy groupsper molecule, and even more preferably two or more epoxy groups permolecule. The polymeric epoxides include linear polymers having terminalepoxy groups (e.g., a diglycidyl ether of a polyoxyalkylene glycol),polymers having skeletal oxirane units (e.g., polybutadienepolyepoxide), and polymers having pendent epoxy groups (e.g., a glycidylmethacrylate polymer or copolymer). The epoxides may be pure compoundsbut are generally mixtures containing one, two, or more epoxy groups permolecule. The “average” number of epoxy groups per molecule isdetermined by dividing the total number of epoxy groups in theepoxy-containing material by the total number of epoxy moleculespresent.

The epoxy-containing materials may vary from low molecular weightmonomeric materials to high molecular weight polymers and may varygreatly in the nature of their backbone and substituent groups. Forexample, the backbone may be of any type and substituent groups thereoncan be any group free of an active hydrogen atom, which is reactive withan oxirane ring at room temperature. Illustrative of permissiblesubstituent groups include halogens, ester groups, ethers, sulfonategroups, siloxane groups, nitro groups, phosphate groups, etc. Themolecular weight of the epoxy-containing materials may vary widely,including in preferred embodiments from about 50 to 100,000 or more.Mixtures of various epoxy-containing materials can also be used in thecompositions of this invention.

The epoxy compounds of the present invention may be cycloaliphaticepoxides. Examples of cycloaliphatic epoxides include diepoxides ofcycloaliphatic esters of dicarboxylic acids such asbis(3,4-epoxycyclohexylmethyl)oxalate,bis8(3,4-epoxycyclohexylmethyl)adipate,bis(3,4-epoxy-6-methylcyclohexylmethyl)adipate,bis(3,4-epoxycyclohexylmethyl)pimelate, and the like. Other suitablediepoxides of cycloaliphatic esters of dicarboxylic acids are describedin, for example, U.S. Pat. No. 2,750,395, which is incorporated hereinby reference. Other cycloaliphatic epoxides include3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylates such as3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate;3,4-epoxy-1-methylcyclohexylmethyl-3,4-epoxy-1-methylcyclohexanecarboxylate;6-methyl-3,4-epoxycyclohexylmethyl-6-methyl-3,4-epoxycyclohexanecarboxylate;3,4-epoxy-2-88methylcyclohexylmethyl-3,4-epoxy-2-methylcyclohexanecarboxylate;3,4-epoxy-3-methylcyclohexylmethyl-3,4-epoxy-3-methylcyclohexanecarboxylate;3,4-epoxy-5-methylcyclohexylmethyl-3,4-epoxy-5-methylcyclohexanecarboxylate and the like. Other suitable3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylates aredescribed in, for example, U.S. Pat. No. 2,890,194, which isincorporated herein by reference.

There are a host of commercially available epoxy-containing materials,commonly known as epoxy resins, which can be used as the epoxy compoundin this invention. In particular, epoxy compounds which are readilyavailable include epoxy novalacs, diglyidyl ethers of bisphenol F,octadecylene oxide, glycidylmethacrylate, diglycidyl ether of bisphenolA (e.g., those available under the trade designations EPON 828, EPON1004 and EPON 1010 from Shell Chemical Co., DER-331, DER-332, andDER-334, from Dow Chemical Co.), vinylcyclohexene dioxide (e.g.,ERL-4206 from Union Carbide Corp.),3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexane carboxylate (e.g.,ERL-4221 from Union Carbide Corp.),3,4-epoxy-6-methylcyclohexylmethyl-3,4-epoxy-6-methylcyclohexenecarboxylate (e.g., ERL-4201 from Unio2n Carbide Corp.),bis(3,4-epoxy-6-methylcyclohexylmethyl) adipate (e.g. ERL-4289 fromUnion Carbide Corp.), bis(2,3-epoxycyclopentyl)ether (e.g., ERL-0400from Union Carbide Corp.), aliphatic epoxy modified with polypropyleneglycol (e.g., ERL-4050 and ERL-4052 from Union Carbide Corp.), dipentenedioxide (e.g., ERL-4269 from Union Carbide Corp.), epoxidizedpolybutadiene (e.g., OXIRON 2001 from FMC Corp.), silicone resincontaining epoxy functionality, flame retardant epoxy resins (e.g.,DER-580, a brominated bisphenol type epoxy resin available from DowChemical Co.), 1,4-butanediol diglycidyl ether of phenolformaldehydenovolak (e.g., DEN-431 and DEN-438 from Dow Chemical Co.), andresorcinol diglycidyl ether (e.g., KOPOXITE from Koppers Company, Inc.),and combinations and mixtures of any of the above. Certain preferredembodiments utilize epoxy, which comprises a combination of diglyidylethers of bisphenol F and diglyidyl ethers of bisphenol A (e.g., thoseavailable under the trade designation DER-352, from Dow Chemical Co.).

Among the epoxy novalac resins, it is contemplated that a wide varietyof such resins may be used in the adhesives of the present invention. Ingeneral, however, it is generally preferred that the epoxy novalacresins of the present invention have an average functionality of fromabout 2 to about 3, and even more preferably of about 2.5. Such resinsalso preferably have a weight per epoxide (WPE) as measured by ASTM D1652 of from about 160 to about 190, more preferably of from about 165to about 185, and even more preferably of from about 168 to about 178.Such resins also preferably have a viscosity at 25° C. of from about 300to about 550 poise, more preferably of from about 320 to about 500, andeven more preferably of from about 345 to about 485. A preferred epoxynovalac resin is sold by Resolution Performance Products under the tradedesignation EPON 160.

The use of epoxy resin, which comprises epoxy novalac, is generallypreferred when it is desirable for the adhesive composition to performwell, especially in terms of pull out force, at relatively hightemperatures. In certain of such high temperature embodiments, it ispreferred that the composition produce a pullout force of at least 50 KNat about 80° C. In such embodiments, it is preferred that the epoxyresin comprise from about 20% by weight to about 60% by weight of epoxynovalac, more preferably from about 30% to about 50% by weight of epoxynovalac, and even more preferably from about 35% to about 45% epoxynovalac.

It is further contemplated that epoxy resins having a wide range ofmolecular weights and other characteristics are adaptable for use inaccordance with the present invention. It is generally preferred,however, that the epoxy resins of the present invention possess an epoxyequivalent weight (EEW) of from about 180 to about 192. Furthermore, itis generally preferred that the epoxy resins have a viscosity of fromabout 6,000 to about 14,000 cps at about 25° C.

The epoxy resins suitable for use in the present invention may thuscomprise one or more compounds, such as epoxy prepolymers, having morethan one epoxide group per molecule available for reaction with thecuring agent of the present invention. Such epoxy prepolymers includebut are not limited to polyglycidyl ethers of polyvalent phenols, forexample pyrocatechol, resorcinol, hydroquinone; 4,4′-dihydroxydiphenylmethane; 4,4′-dihydroxy-3-3′-dimethyldiphenyl methane;4,4′-dihydroxydiphenyl dimethyl methane; 4,4′dihydroxydiphenyl methylmethane; 4,4′-dihydroxydiphenyl cyclohexane;4,4′-dihydroxy-3,3′-dimethyldiphenyl propane; 4,4′-dihydroxydiphenylsulfone; or tris-(4-hydroxyphenyl)methane; polyglycidyl ethers ofnovalacs (i.e., reaction products of monohydric or polyhydric phenolswith aldehydes, formaldehyde in particular, in the presence of acidcatalysts); polyglycidyl ethers of diphenols obtained by esterifying 2mols of the sodium salt of an aromatic hydrocarboxylic acid with 1 molof a dihaloalkane or dihalogen dialkyl ether; and polyglycidyl ethers ofpolyphenols obtained by condensing phenols and long-chain halogenparaffins containing at least two halogen atoms.

Further epoxy-containing materials which are particularly useful in thepractice of this invention, particularly as reactive diluent for theepoxy portion of the resin, include glycidyl ether monomers as disclosedin U.S. Pat. No. 5,385,990, which is incorporated herein by reference.

It is contemplated that one or more epoxy compounds as described aboveare readily adaptable for use within the scope of the present invention.In certain highly preferred embodiments the epoxy compound comprises inmajor proportion, and even more preferably is comprised of at leastabout 80% by weight of difunctional bisphenol A/epichlorohydrin derivedliquid epoxy resin having a epoxide equivalent weight of from about 180to about 200, and even more preferably from about 185 to about 195. Inother highly preferred embodiments the epoxy compound comprises in majorproportion, and even more preferably is comprised of at least about 80%by weight, and even more preferably consists essentially of a liquidepoxy formed by the reaction product of epichlorohydrin with bisphenol-Aand bisphenol-F having a epoxide equivalent weight of from about 160 toabout 200, and even more preferably from about 170 to about 185. As usedherein, epoxide equivalent weight means the grams of epoxy compound orresin containing one gram equivalent of epoxide, as determined by theShell Analytical Method HC-427D-89 (perchloric acid method). Certainpreferred epoxies also preferably have a viscosity at 25° C. of fromabout 100 to about 175 poise, and even more preferably from about 110 toabout 150 poise, as measured by Shell Analytical Method HC-397A-87. Sucha preferred epoxy resin, which satisfies these requirements is availablefrom Shell Resins under the trade designation EPON Resin 828. Certainother preferred epoxies preferably have a viscosity at 25° C. of fromabout 5000 to about 6000 mPa·s, and even more preferably from about 5400to about 5900 mPa·s, as measured by ASTM D-445. Such a preferred epoxyresin, which satisfies these requirements is available from Dow Plasticsunder the trade designation D.E.R. 352. In preferred embodiments,reactive diluents are incorporated into the epoxy resin to, inter alia,control the flow characteristics of the adhesive composition. Suitablereactive diluents preferably have at least one reactive terminal endportion (including an epoxy group), and even more preferably also have asaturated or unsaturated cyclic backbone. Preferred reactive terminalether portions include glycidyl ether and vinyl ether. Examples ofsuitable reactive diluents include: 1,4-butanediol diglycidyl ether;1,4-cyclohexane-dimethanol; the diglycidyl ether of resorcinol;diglycidyl ether of cyclohexane dimethanol; diglycidyl ether ofneopentyl glycol; triglycidyl ether of trimethylolpropane dipentene; andthe divinyl ether of cyclohexanedimethanol. Commercially availablereactive diluents include “WC-68” from Rhone Poulenc, Epodil 741, 749and 757 from Air Products and Chemicals Incorporated (Allentown, Pa.),Rapicure, a divinyl ether of cyclohexanedimethanol available fromAllied-Signal Corp. of Morristown, N.J., and glycidyl neodeconate soldunder the tradename CADURA E-10 by Shell Oil. Highly preferred for usein the epoxy resin as a reactive diluent is the 1,4-butanedioldiglycidyl ether sold by Air Products under the trade designation Epodil750.

In preferred embodiments of the present invention, the epoxy comprises,and preferably consists essentially of, epoxy resin and reactivediluent. In such embodiments, it is preferred that the epoxyresin:reactive diluent weight ratio is from about 11:1 to about 13:1,and even more preferably about 12:1. In highly preferred embodiments,the epoxy resin comprises from about 90% by weight to about 98% byweight of epoxy and from about 2% by weight to about 10% by weigh ofreactive diluent. In certain preferred embodiments, the epoxy resincomprised about 93% by weight of epoxy (preferably EPON 828) and about3% by weight of reactive diluent (preferably Epodil 750).

The Reactive Multifunctional Acrylate

As mentioned above, one of the important active components of thepresent invention is the reactive multifunctional acrylate. It iscontemplated that numerous compounds are adaptable for use as thereactive multifunctional acrylate of the present invention, and all suchcompounds are useful within the broad scope of the present invention. Incertain preferred embodiments, the multifunctional acrylate comprises,and preferably consists essentially of, multifunctional methacrylatecompounds.

In highly preferred embodiments, the reactive multifunctional acrylatecomprises at least one compound that is at least tri-functional, and incertain embodiments at least one compound that is at leasttetra-functional, and ever more preferable a combination of at least oneof each. Of course, the reactive multifunctional acrylate of the presentinvention may comprise a combination of two or more multi-functionalacrylate compounds, with each independently having the same or differentlevels of functionality. In certain embodiments, the multi-functionalacrylate consists essentially of compounds that are tri- andtetra-functional. A preferred tri-functional acrylate istrimethylolpropane triacrylate, which is sold under the tradedesignation SR-351 by Sartomer Company of Exton, Pa., USA. A preferredpenta-functional acrylate is dipentaerythritol pentaacrylate, which issold under the trade designation SR-399 by Sartomer Company of Exton,Pa., USA. Each of these preferred multi-functional acrylates includesinhibitor, particularly methyl hydroquinone, in a concentration of lessthan about 100 ppm based on the total weight of the acrylate andinhibitor.

Although applicants do not intend to be bound by or to any particulartheory of operation, it is believed that the reactive multifunctionalacrylates of the present invention act to provide numerous and effectivecross-linking sites for the adhesive composition as it cures, thusimproving the density and other physical properties of the curedadhesive, such as pull out strength and fire resistance.

The relative amount of the different types and functionalities ofreactive multifunctional acrylate included in the present compositionsmay vary widely depending on numerous factors, such as for example thedesired cure rate and strength, as well as the type and nature of theother components of the composition. Nevertheless, the preferredembodiments of the present adhesive compositions comprise tri- andpenta-functional acrylates in a tri:penta weight ratio of from 0.05:1 toabout 1:1, more preferably from about 0.08:1 to about 0.5:1, and evenmore preferably from about 0.1:1 to about 0.4:1.

The Curing Agent

Although it is contemplated that, in general, the present invention caninclude any one of known and available curing agents, it is generallypreferred that the curing agent compromise an amine-curing agent. Theamine curing agent of the present invention may be any substance knownas an amine-type curing agent for epoxy resins; it is generallypreferred, however, that the curing agent comprise, and preferablyconsist essentially of, a mixture of aliphatic amines.

In certain preferred embodiments, the amine(s) include, on average,greater than two hydrogen atoms active towards the epoxide resin. Theamines can contain one or more primary, secondary or tertiary nitrogenatoms.

Examples of suitable amines are aliphatic, cycloaliphatic, aromatic andheterocyclic amines, such as bis-(4-aminophenyl)-methane,aniline/formaldehyde resins, benzylamine, octylamine,propane-1,3-diamine, 2,2-dimethyl-1,3-propanediamine(neopentanediamine),hexamethylenediamine, diethylenetriamine, bis(3-aminopropyl)-amine,N,N-bis(3-aminopropyl)-methylamine, triethylenetetraamine,tetraethylenepentaamine, pentaethylenehexaamine,2,2,4-trimethylhexane-1,6-diamine, m-xylylenediamine, 1,2- and1,4-diaminocyclohexane, bis-(4-aminocyclohexyl)-methane,bis-(4-amino-3-methylcyclohexyl)-methane,2,2-bis-(4-aminocyclhexyl)propane and3-aminomethyl-3,5,5-trimethylcyclohexylamine(isophoronediamine),polyaminoimidazolines and polyaminoamides, for example those obtainedfrom aliphatic polyamines and dimerized or trimerized fatty acids. Oneparticularly preferred type of amine is the class of amines modified bycondensation reactions, known as Mannich bases. One particularlypreferred Mannich base is the aliphatic Mannich base made by AirProducts under the trade designation Ancamine 1856. Another type ofpreferred amines are the adduct modified aliphatic amines, with threesuch amines being available from Air Products under the tradedesignations Ancamine 1768, Ancamine 1638 and Ancamine 2089M. Suitableamines also include the polyoxyalkyleneamines, known as Jeffamines, madeby Hunstman Chemical, for example the Jeffamines EDR 148, D 230, D 400,or T 403, xylene diamine and bis(aminocyclohexyl)methane. Among thecycloaliphatic amines, methylene-di(cyclohexyl)amine (also known asPACM), 3-aminomethyl-3,5,5-trimethyl-cyclohexylamine (alternatively5-amino-1,3,3-trimethyl-cyclohexanemethylamine) (also known asisophoronediamine or IPDA) are preferred. Other curing agents include,for example, polyamines and polyamide curing agents.

For preferred embodiments in which the curing agent comprises at leaseone Mannich amine and at least one adduct modified amine, it ispreferred that the Mannich:adduct modified amine are present in a weightratio of from about 0.5:1 to about 3:1, more preferably from about 0.5:1to about 2:1, and even more preferably from about 1:1 to about 2:1. Insuch embodiments, it is also generally preferred that the aliphaticamine compound(s) have a glass transition temperature, when cured withan epoxy, of from about 125° F. to about 140° F., and even morepreferably from about 125° F. to about 135° F., and an amine value of atleast about 350 mg KOH/g, more preferably of from about 350 mg KOH/g toabout 1500 mg KOH/g. In certain preferred embodiments, it is preferredto use a combination of at least two amine compounds wherein a first ofsaid compounds has an amine value of from about 800 to about 1500 mgKOH/g and at least a second amine compound has an amine value of fromabout 350 to about 800 mg KOH/g, and even more preferably from about 380mg KOH/g to about 550 mg KOH/g. As used herein, the “glass transitiontemperature” refers to the property as measured by ASTM D3418-82.

It is contemplated that the amine-curing agent may be present in a widevariety of concentration ranges within the broad scope of the presentinvention. Preferably, however, the present compositions comprise fromabout 10 wt % to about 55 wt % of amine curing agent, more preferablyfrom about 10 wt % to about 40 wt % and even more preferably from about10 wt % to about 30 wt %. Furthermore, applicants have found thatunexpectedly superior results are generally achieved when the aminecuring agent is present in the adhesive compositions in amounts of fromabout 20 pbwa to about 70 pbwa, and even more preferably from about 25pbwa to about 40 pbwa.

The use of curing agent, which comprises one or more cycloaliphaticamines is generally preferred when it is desirable for the adhesivecomposition to perform well, especially in terms of pull out force, atrelatively high temperatures. In certain of such high temperatureembodiments, it is preferred that the composition produce a pull outforce of at least 50KN at about 80° C. In such embodiments, it ispreferred that the curing agent comprise from about 25% by weight toabout 50% by weight of cycloaliphatic amines, more preferably from about30% to about 40% by weight of cycloaliphatic amines, and even morepreferably about 35% cycloaliphatic amines.

Inhibitor

Inhibitors, and particularly free-radical inhibitors, are known to thoseskilled in the art. A preferred free-radical inhibitor is hydroquinone.Other suitable free-radical inhibitors include, but are not limited to,trimethylhydroquinone, hydroquinone monomethyl ether, t-butyl catecholand naphthaquinone. It is also contemplated that more than one freeradical inhibitor may be employed in the anchor composition. Thepolymerization inhibitor preferably comprises, more preferably comprisesin major proportion, and even more preferably consists essentially ofhydroquinone. Of course other inhibitors may be used alone or incombination with hyrdoquinone, such as for example, parabenzoquinone,methylhydroquinone, catechol and the like which are conventionallyemployed as polymerization inhibitors.

While it is contemplated that the amount of inhibitor in the compositionmay vary widely depending on numerous factors particular to eachapplication and contemplated use, it is generally preferred that theinhibitor is present in amounts of from about 0.005 wt % to about 0.5 wt%, and even more preferably from about 0.01 wt % to about 0.1 wt %.

Initiator

In some embodiments, the resin composition of this invention can be moreeasily cured by adding a curing catalyst, an initiator, or both.Representative initiators include aldehyde-amine condensation product,organic sulfonyl chlorides and tertiary amines, with tertiary aminesbeing generally preferred. In certain preferred embodiments, theinitiator comprises an amino substituted phenol, more preferably atertiary amino substituted phenol, and even more preferably a phenolhaving at least two and preferably three tertiary amine substituents.One preferred tertiary amine is 2,4,6-tris(dimethylaminomethyl)phenolavailable from Air Products under the trade designation ANCAMINE K54. Ofcourse, two or more different activating agents can be used incombination in accordance with the present invention. Other suitableactivators are tertiary amines such as N,N-dimethyl aniline,N,N-dimethyl toluidine, N,N-diethylaniline, N,N-diethyl toluidine,N,N-di-(2-hydroxy-ethy)-p-toluidine,N,N-bis(2-hydroxyethyl)-p-toluidine, N,N-bis(hydroxypropyl)-p-toluidineand the like. The curing catalysts may in certain embodiments alsoinclude organic peroxides such as methylethylketone peroxides, t-butylperoxybenzoates, benzoyl peroxides, dicumyl peroxides and the like.

Thixotroptic Agents

The present anchor composition may also comprise a thixotropic agent.The preferred thixotropic agent of the present invention causes thecomposition to become more fluid, i.e. less viscous, when agitated,stirred or mixed or otherwise subjected to such shear forces. It isuseful to include a thixotropic agent in the anchor composition toinsure that the composition has the desired viscosity during applicationand after the composition is applied. For example, thixotropic agent maybe added to inhibit or prevent slump or sag of the composition when theapplication may require injecting the composition into a horizontal holeor a hole in the ceiling. In addition, a thixotropic agent may be addedto an anchor composition to prevent the settling of other solidcomponents of the composition and to increase the viscosity of thecomposition. The thixotropic agent also facilitates dispensing of thecomposition because when a shear force is applied, e.g. expulsion of thecomposition from a dispensing gun, the thixotropic agent makes theresulting composition less viscous, and therefore, more easy to expelfrom the cartridges of the dispensing gun. The thixotropic agent may befound in the anchor composition in an amount in the range of from about0.5 wt % to about 10 wt %, and more preferably from about 1 wt % toabout 5 wt %. Typically, the use of thixotropic agent is not needed whenthe anchor composition is dispensed using a glass capsule. An example ofa suitable preferred thixotropic agent is fumed silica. Alsocontemplated are the various silicas made by the various methods knownin the art, including pyrolysis of silicon tetrachloride andprecipitation. Other suitable thixotropic agents include the variousorganoclays and various fibers. In some anchor compositions, thethixotropic agent may also be considered a filler. A suitable silicathixotropic agent is Aerosil.® R202, which may be obtained from theDegussa Corporation of Ridgefield Park, N.J. It is also contemplatedthat more than one thixotropic agent may be used in the anchorcomposition

Fillers

The anchor composition of the present invention also preferablycomprises one or more fillers. Fillers are typically added tocompositions for various reasons, including to reduce shrinkage of thecomposition that may occur during polymerization and to reduce the costof the composition, as fillers replace a portion of the more expensivecomponents of the anchor composition. The filler may also provide forimproved bond strength of the anchor composition when polymerized andhelp to prevent the settling out of other particulate materials in thecomposition. Generally, the filler is an inert, inorganic, solid,particulate compound. By inert it is meant that the filler does notdetrimentally interact with any other component of the composition.Examples of suitable fillers include, but are not limited to, crushedglass, glass beads, quartz, silica, limestone, alumina, various clays,diatomaceous earth and other materials such as mica, flint powder,kryolite, alumina trihydrate, talc, sand, pyrophyllite, blanc fixe,granulated polymers such as polyethylene, hollow glass and polymerbeads, zinc oxide, novaculite, calcium sulfate and mixtures thereof.Preferred fillers are quartz, glass and silica. Fillers may be treatedwith coupling agents to improve bonding to the polymer matrix. Examplesof coupling agents, which may be used to treat the fillers are silanes,titanates and zirconates.

Preferably, the present compositions contain fillers an amount of fromabout 10% to about 80% by weight of the composition, more preferablyfrom about 20 wt % to about 70 wt %, and even more preferably from about20 wt % to about 50 wt %.

The exact particle size of the filler will depend on the desiredconsistency of the composition and the method for dispensing the anchorcomposition. For example, fillers having a large average particle size(300 microns and larger) may clog static mixers that are used indispensing systems such as dispensing guns. On the other hand, fillershaving a large particle size can be used in glass capsules. Preferredparticle sizes are about 50 microns or larger. However, in cases where afiller is used to prevent the settling out of other particulate matterin a composition, a particle size smaller than 50 microns may bedesired. It is also recognized that filler having a particle size lessthan 50 microns may be used in combination with other fillers, somehaving particle sizes greater than 50 microns.

Other Additives

The anchor composition may also contain a fragrance. A fragrance is usedin an anchoring composition to mask any odor of the composition that isthought undesirable or unpleasant. A preferred fragrance is AtlantaFragrance 16332. Similarly, a pigment may be employed to color theanchoring composition. Suitable pigments are known to those skilled inthe art.

Preferred Two Component Adhesives

In one embodiment of the present invention, the anchor composition isformed by mixing a first composition and a second composition. The firstcomposition contains the epoxy compound and preferably also at least asubstantial amount, and preferably substantially all of the reactivediluent if present. The first composition also preferably contains themultifunctional acrylate, which itself preferably contains an inhibitorto inhibit curing of the adhesive until desired, the second compositionpreferably contains an amine catalyst. When the first composition andthe second composition are combined, polymerization occurs.

In a preferred embodiment, the first composition comprises epoxy resin,multifunctional acrylate accelerator and filler. The first compositionmay also comprise a thixotropic agent, a chain transfer agent, afree-radical inhibitor, a fragrance, an activator, a promoter and/or apigment. The second composition may also include a filler, a thixotropicagent, a fragrance, and/or a pigment. It is also contemplated that boththe first composition and the second composition may contain some of thesame components.

The weight ratio of the first composition to the second composition maybe in the range of 0.5 to 1 to about 2 to 1. Preferably, the weightratio of the first composition (Part A) to the second composition (PartB) is about 1.5 to 1.

EXAMPLES

The following examples are provided to illustrate particular embodimentsof the invention and are not intended to limit the scope of theinvention or the claims in any manner.

Experimental Protocols

Preparation of Two Part Anchor Compositions

The appropriate amounts of polymerizable epoxy resin are prepared. Tothe resin is add the appropriate amount of multifunctional acrylate,reactive diluent and other ingredients. The composition is mixed,preferably using a dispenser. Next, the thixotropic agent is added withshear mixing followed by addition of the filler. If more than one filleris to be included in the anchor composition, it is preferable to add thefirst filler, then mixed, then added to the second filler and so onuntil the desired number of fillers have been added to the compositionuntil Part A of the composition is complete. The same general procedureas described above is used to make Part B consisting of curing agent,thixotropic agent, activator filler, pigment and other ingredients.

The above preparation procedure is used for the examples, except for thecomparative example, in which case the adhesive was prepared inaccordance with the instructions provided.

Pull Out Performance and Torque Resistance

A medium weight concrete block approximately 4″×0.8″×16″ substantiallyfree of surface moisture is used. Typically, five replicate pull out andtorque resistance tests are run for each adhesive composition tested.First, three equally spaced 110 mm deep holes approximately 14 mm wideare drilled in the 8″×16″ side of the concrete block. Then, the holesare cleaned with a brush, with compressed air and a vacuum. An adhesivecomposition is injected into the drilled holes, and a ¼″-20 threads perinch.×12 mm stainless steel rod type 304 is inserted into theadhesive-containing hole with a twisting motion. The time before pullout and torque testing is in the range of about 0.5 hours to about 72hours, as reported. For the torque resistance test, the stainless steelrod is torqued, and the amount of torque required to begin rotation ofthe rod is recorded. In torqued pull-out tests, the stainless steel rodafter the torque resistance is measured is then connected at theindicated time to a universal tester, such as an Instron universaltester, Model TTC, Instron Corporation, Canton, Mass. or its equivalent,and the rods are pulled at 0.2″/minute until failure. The maximum loadand failure type was then recorded. Pullout tests which are not torquedare measured in the same manner, except the torquing operation isomitted.

One measure of real word performance of anchor adhesives is the torquedpull out force of the adhesive. This measure is in certain waysrepresentative of actual conditions at a construction site since itwould not be unexpected for anchor bolts, for example, to be twisted orotherwise torqued by a construction worker, either intentionally orunintentionally, after the adhesive is applied but before the adhesivehas had a chance to fully cure.

The preferred anchor compositions of the present invention provide atorque resistance at about 1 hour after application at about roomtemperature of at least about 15 N-m, and at torqued pullout performanceabout 24 hours at about room temperature of at least about 65 KN.

Most preferably, the material that has been anchored to the concrete ormasonry, or the concrete or masonry itself fails before the adhesivecomposition. As can be seen from the following examples, thecompositions of the present invention are capable of achieving a torqueresistance at one hour at room temperature of at least about 15 N-m, anda pull out performance (without torquing) at about 24 hours at aboutroom temperature of at least about 90 KN and at about 24 hours at about80° C. of at least about 45 KN.

Comparative Example

A leading commercially available, epoxy-based anchor adhesive sold underthe trade designation RE-500 by Hilti Aktiengesellschaft of Schaan,Liechtenstein is used in accordance with the instructions provided tomeasure various performance parameters as outlined in the aboveprotocols. The following results are observed:

Adhesive RE-500 Torque Resistance, 1 Hr. (N-m) 0 Pullout, 5 Hr. (notorque) (KN) 47 Pullout, 6 Hr. (no torque) (KN) 84 Pullout, 24 Hr.(notorque) (KN) 90 Pumpability - good

The RE-500 product had no measurable torque resistance up to six hoursafter application at room temperature.

Example 1

A two part adhesive composition having a Part A:Part B weight ratio of1.5:1 and the following formulations for Part A and Part B is preparedand used according to the above protocols:

Part A

COMPONENT Wt. % in Part A Wt % in A + B pbwa Epoxy resin (Epon 828)59.21 27.33 48.96 Accelerator (SR399)* 19.51 9.00 16.13 Accelerator(SR351)** 4.88 2.25 4.04 Reactive Diluent (Epodil 750) 4.88 2.25 4.04Thixotropic Agent (R202) 2.44 1.13 0 Filler (Sand) 9.07 4.19 0 Pigment0.01 0.02 0 *includes 270 ppm me HQ **includes 125 HQ and 175 me HQPart B

COMPONENT Wt. % in Part B Wt % in A + B pbwa Curing Agent (AN1856) 24.617.57 13.57 Curing Agent (AN1768) 18.11 5.57 9.98 Activator (ANCK54) 4.671.44 2.57 Accelerator (DETA) 1.29 0.40 0.71 Thixotropic 3 0.92 0Agent(Aerosil R202) Filler (Sand) 48.32 14.87 0The various performance parameters as outlined in the above protocolsare measured for the adhesive composition and the following results areobserved:

Torque Resistance, 1 Hr. (N-m)—21

Pullout, 3 Hr. (no torque) (KN)—76

Pullout, 24 Hr. (no torque) (KN)—91.4*

Pullout, 24 Hr (with torque) (KN)—67.3

Pumpability—good

*—rod/concrete failure

As can be seen from a comparison of the above example with thecomparative example, the present composition is capable of producing itsmaximum strength of about 100 KN approximately four hours afterapplication, while a full five hours after application the prior artproduct is well below its maximum strength and substantially below thestrength of the present composition. Moreover, the present compositionis capable of generating significant torque resistance only 1 hour afterapplication, while the prior art product produces no substantial torqueresistance even after six hours.

Example 2

A two part adhesive composition having a Part A:Part B weight ratio of1.5:1 and the following formulations for Part A and Part B is preparedand used according to the above protocols:

Part A

COMPONENT Wt. % in Part A Wt % in A + B pbwa Epoxy resin (Epon 828)38.53 17.38 13.80 Epoxy resin (Epon 160) 25.68 12.02 9.55 Accelerator(SR399)* 17.12 7.84 6.22 Accelerator (SR351)** 5.00 2.29 1.82 ReactiveDiluent (Epodil 750) 0 0 0.0 Thixotropic Agent (R202) 3.5 1.6 0 Filler(Sand) 11.00 5.04 0 Pigment 0.0 0.0 0 *includes 270 ppm me HQ **includes125 HQ and 175 me HQPart B

COMPONENT Wt. % in Part B Wt % in A + B pbwa Curing Agent (AN1856) 23.617.21 5.72 Curing Agent (PACM) 9.6 2.93 2.33 Activator (ANCK54) 2.43 0.740.59 Accelerator (IPDA) 3.98 1.22 0.96 Thixotropic 2.5 0.76 0Agent(Aerosil R202) Filler (Sand) 58.55 17.88 0The various performance parameters as outlined in the above protocolsare measured for the adhesive composition and the following results areobserved:

Torque Resistance, 1 Hr. (N-m)—15

Pullout, 24 Hr. (no torque) (KN)—97

Pullout, 24 Hr. (no torque)@80 C (KN)—54

Pumpability—good

As can be seen from a comparison of the above example with thecomparative example, the present composition is capable of producing apull out force of 54 KN at about 80° C.

1. A curable adhesive composition for anchoring materials in or toconcrete or masonry comprising: a curable epoxy resin; from about 5parts by weight based on active components participating in the curingof the composition to about 30 parts by weight based on activecomponents participating in the curing of the composition of reactivemultifunctional acrylates comprising at least two differentmultifunctional acrylates, wherein one of the at least two differentmultifunctional acrylates consists of three acrylate functionalities andthe other of the at least two different multifunctional acrylatesconsists of five acrylate functionalities, the weight ratio of saidcurable epoxy resin to said multifunctional acrylates being from 1.2:1to about 5:1 and the weight ratio of the multifunctional acrylateconsisting of three acrylate functionalities to the multifunctionalacrylate consisting of five acrylate functionalities being in the rangefrom 0.05:1 to 1:1; and curing agent.
 2. The adhesive composition ofclaim 1 wherein said curable epoxy resin is provided in an amount offrom about 10 wt % to about 50 wt % of the composition.
 3. The adhesivecomposition of claim 2 wherein said reactive multifunctional acrylatecomprises multifunctional methacrylate.
 4. The adhesive composition ofclaim 2 wherein said reactive multifunctional acrylate consistsessentially of multifunctional methacrylate.
 5. The adhesive compositionof claim 1 characterized in that the composition has a pull outperformance after 24 hours at 72° F. of at least 85 KN.
 6. The adhesivecomposition of claim 1 wherein the weight ratio of said curable epoxyresin to said multifunctional acrylates is in the range from 2.4:1 to4.3:1.
 7. The adhesive composition of claim 1 wherein the weight ratioof said curable epoxy resin to said multifunctional acrylates is in therange from about 3:1 to about 5:1.
 8. The adhesive composition of claim1 wherein the multifunctional acrylate consisting of three acrylatefunctionalities is trimethylol propane triacrylate and themultifunctional acrylate consisting of five acrylate functionalities isdipentaerythritol pentaacrylate.
 9. The adhesive composition of claim 2characterized in that the composition has a pull out performance after24 hours at 72° F. of at least 85 KN.
 10. The adhesive composition ofclaim 6 characterized in that the composition has a pull out performanceafter 24 hours at 72° F. of at least 85 KN.
 11. The adhesive compositionof claim 8 characterized in that the composition has a pull outperformance after 24 hours at 72° F. of at least 85 KN.
 12. The adhesivecomposition of claim 1, wherein the weight ratio of the multifunctionalacrylate consisting of three acrylate functionalities to themultifunctional acrylate consisting of five acrylate functionalities isin the range from 0.08:1 to 1:1.
 13. The adhesive composition of claim1, wherein the weight ratio of the multifunctional acrylate consistingof three acrylate functionalities to the multifunctional acrylateconsisting of five acrylate functionalities is in the range from 0.1:1to 0.4:1.
 14. The adhesive composition of claim 1, wherein the weightratio of said curable epoxy resin to said multifunctional acrylate is inthe range from 2:1 to 5:1.
 15. The adhesive composition of claim 1,wherein the reactive multifunctional acrylates in the compositionconsist essentially of two different multifunctional acrylates, whereinone of the two different multifunctional acrylates consists of threeacrylate functionalities and the other of the two differentmultifunctional acrylates consists of five acrylate functionalities.